Companies in the pharma and biopharma sectors need a single-use system that meets compliance, repeatability and performance parameters.

That is where, Nexus, a Lennox assembly process, comes in. Through collaboration with your engineers we design, prototype, assemble and package the bespoke Nexus assembly, combining our expertise in aseptic peristaltic pumping, fluid path systems and single-use technology.

We partner with your engineers to understand your application and provide not only the most cost effective solution but the right solution for your needs.

Why is Nexus different

We source from a large number of manufacturers which gives us access to a wide choice of components. This ensures we can mitigate against any supply chain lead times that can significantly impact upon assembly delivery times. Other assembly providers can have a limited choice of components and are severely restricted should there be a lead- in time issue with any single component resulting in delivery delay for an entire assembly.

We can typically turn around a sample in 10 days with delivery of completed assembly in 6 to 10 weeks.

How it works

Step one — Design:

In partnership with your engineers, a Lennox BioProcessing specialist will create a single-use system designed to meet your specific requirements. A unique technical drawing incorporating relevant bills of material and supporting documentation completes the design phase.

Prior to prototype our engineers provide you with a URL to access a 3D model of your design, allowing you to manipulate the assembly and ensure that it meets your specification. A rapid prototyping process is initiated to produce working samples for immediate evaluation and functionality testing.

Step two — Prototype:

Prior to prototype our engineers provide you with a URL to access a 3D model of your design, allowing you to manipulate the assembly and ensure that it meets your specification.

This allows the virtual design to be shared with a wider number of individuals in a shorter space of time, meaning any issues with the design, component choice or dimensions will be recognised and rectified as soon as possible — and prior to a prototype being manufactured. A rapid prototyping process is then initiated to produce working samples for immediate evaluation and functionality testing.

The 3D modelling ensures that the prototype is in effect a working prototype that typically requires very few, if any, changes, resulting in a speedy turnaround from initial consultation to sign-off of design and final manufactured assembly.

Step three — Assembly and Packaging:

The single-use system will then be assembled, labelled and packaged in a controlled ISO certified environment according to cGMP protocols. Additional labelling for gamma sterilisation will be applied, as required.

To find out how Nexus from Lennox can enhance your organisation’s single-use systems, contact Martin O’Reilly at martin.oreilly@lennox.ie.

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